4/0 AWG Pure Copper Battery Cable with Lugs
4/0 AWG Pure Copper Battery Cable with Lugs is a heavy duty AWG battery cable designed for high-current DC battery connection in marine batteries, car batteries, trucks, RVs, solar battery systems, UPS systems, inverters and other battery power applications.
This 4/0 AWG pure copper battery cable uses fully annealed bare stranded copper conductor, providing excellent conductivity, low resistance and stable current transmission. The cable can be supplied with crimped tin-plated copper lugs, cable lugs, top post terminals or customized battery terminals according to project requirements.
Key Features
- 4/0 AWG pure copper battery cable for heavy duty DC power connection
- Fully annealed bare stranded copper conductor for stable conductivity
- Low resistance and high current transmission for battery power systems
- Crimped copper lugs for secure and durable terminal connection
- Tin-plated copper terminals for anti-oxidation and long service life
- PVC insulation with flexible, oil resistant and abrasion resistant performance
- Red and black insulation colors for positive and negative battery wiring
- Custom cable length, lug aperture, terminal type and logo printing available
Applications
This 4/0 AWG battery cable with lugs is widely used for heavy duty battery and DC power connection:
- Marine battery connection
- Car battery and truck battery wiring
- RV battery cable connection
- Solar battery bank connection
- UPS battery wiring
- Inverter to battery connection
- Heavy duty DC power systems
Product Structure
| Conductor | Fully annealed bare stranded copper |
| Insulation | PVC |
| Terminal Material | Tin-plated copper lug |
| Battery Cable End | Cable lug, top post, battery terminal or customized |
| Insulation Color | Red, black or customized |
| Wire Length | 30cm, 60cm, 100cm or customized |
Technical Data of 4/0 AWG Battery Cable
| Product Name | 4/0 AWG Pure Copper Battery Cable with Lugs |
| AWG Size | 4/0 AWG |
| Conductor Material | Fully annealed bare stranded copper |
| Conductor Stranding | 361/.0239 |
| Insulation Material | PVC |
| Rated Voltage | 450/750 VDC |
| Maximum Voltage | 600V Max |
| Operating Temperature | -50°C to 105°C |
| Nominal Insulation Thickness | 0.078 inch |
| Nominal O.D. | 0.726 inch |
| Approx Weight | 779 LBS/MFT |
| Ring Terminal | 3/8 inch bolt M10, 5/16 inch bolt M8 or customized |
| Standards | RoHS, UL, ISO9001, SAE J-1127 |
SGT Automotive Battery Cable AWG Sizes
| AWG Size | Conductor Stranding | Nom. Insul. Thick. (in) | Nom. O.D. (in) | Approx LBS/MFT | SAE Spec |
|---|---|---|---|---|---|
| 6AWG | 37/.0260 | 0.060 | 0.305 | 137 | SAE J-1127 |
| 4AWG | 61/.0250 | 0.065 | 0.350 | 168 | SAE J-1127 |
| 2AWG | 133/.0218 | 0.065 | 0.440 | 258 | SAE J-1127 |
| 1AWG | 133/.0243 | 0.065 | 0.480 | 322 | SAE J-1127 |
| 1/0 AWG | 133/.0275 | 0.065 | 0.525 | 431 | SAE J-1127 |
| 2/0 AWG | 133/.0309 | 0.065 | 0.575 | 497 | SAE J-1127 |
| 3/0 AWG | 361/.0210 | 0.078 | 0.661 | 603 | SAE J-1127 |
| 4/0 AWG | 361/.0239 | 0.078 | 0.726 | 779 | SAE J-1127 |
Customized 4/0 AWG Battery Cable Service
We supply 4/0 AWG pure copper battery cable with lugs according to your project requirements. Cable length, insulation color, terminal type, lug hole size and logo printing can be customized.
Please send us your required cable length, color, lug aperture, terminal type, quantity and application. Our team will provide technical support, sample options and fast quotation for your 4/0 AWG battery cable project.
Contact Wubai Cable Wire for 4/0 AWG battery cable, pure copper battery cable with lugs, marine battery cable, truck battery cable, RV battery cable and solar battery cable solutions.









