25mm² 35mm² Pure Copper Battery Cable with Copper Lugs
25mm² 35mm² Pure Copper Battery Cable with Copper Lugs is a flexible and durable metric battery cable designed for DC battery power connection in solar battery systems, UPS systems, inverters, car batteries, vehicle batteries, energy storage systems and other battery power applications.
This pure copper battery cable uses 99.9% stranded bare copper conductor, providing high conductivity, low electrical resistance and stable current transmission. The cable can be supplied with crimped tin-plated copper lugs, cable lugs, top post terminals or customized battery terminals according to project requirements.
Key Features
- 25mm² 35mm² pure copper battery cable for stable DC power transmission
- 99.9% stranded bare copper conductor with high conductivity and low resistance
- Crimped copper lugs for secure and durable terminal connection
- Tin-plated copper terminals for anti-oxidation and long service life
- PVC or rubber insulation with flexible, acid-proof and anti-aging performance
- Red and black insulation colors for positive and negative battery connection
- High and low temperature resistance for battery power applications
- Custom cable length, lug aperture, insulation color and terminal type available
Applications
This 25mm² 35mm² pure copper battery cable with copper lugs is widely used for battery and DC power connection:
- Solar battery bank connection
- UPS battery wiring
- Inverter to battery connection
- Car battery and vehicle battery connection
- Energy storage battery connection
- DC power supply and battery power systems
Product Structure
| Conductor | 99.9% stranded bare copper |
| Insulation | PVC / rubber |
| Terminal Material | Tin-plated copper lug |
| Battery Cable End | Cable lug, top post, battery terminal or customized |
| Lug Installation Method | Crimping |
| Color | Red, black or customized |
| Length | 20cm, 30cm, 40cm, 50cm, 60cm, 80cm, 100cm or customized |
Technical Data of 25mm² 35mm² Battery Cable
| Product Name | 25mm² 35mm² Pure Copper Battery Cable with Copper Lugs |
| Metric Size | 25mm², 35mm² |
| Popular Size | 10mm², 16mm², 25mm², 35mm², 50mm² |
| Conductor | 99.9% stranded bare copper |
| Insulation | PVC / rubber |
| Rated Voltage | 450/750V |
| Rated Temperature | -40°C to 105°C |
| Lug Aperture | M6, M8, M10 or customized |
| Standards | UL758, GB/T 19666-2005, JB/T 8734.2-2006 |
| Customization | Cable size, cable length, insulation color, terminal type and lug hole size can be customized. |
Size of Battery DC Cables
| Size | Conductor Construction | Cable OD | Resistance at 20℃ | Rated Current at 30℃ | Rated Voltage | Weight of 100m |
|---|---|---|---|---|---|---|
| mm² | No. of Strand / mm | mm | Ω/km | A | V | kg |
| 1×10 | 49×0.52 | 6.8 | 1.83 | 75 | 450/750 | 12.9 |
| 1×16 | 49×0.64 | 8.1 | 1.15 | 105 | 450/750 | 18.6 |
| 1×25 | 98×0.58 | 10.2 | 0.727 | 138 | 450/750 | 30.6 |
| 1×35 | 212×0.45 | 11.7 | 0.524 | 170 | 450/750 | 37.1 |
| 1×50 | 304×0.45 | 13.9 | 0.387 | 215 | 450/750 | 54 |
| 1×75 | 189×0.68 | 16 | 0.268 | 265 | 450/750 | 82.4 |
Customized 25mm² 35mm² Battery Cable Service
We supply 25mm² 35mm² pure copper battery cable with copper lugs according to different battery connection requirements. Cable size, cable length, insulation color, lug aperture, terminal type and packaging can be customized.
Please send us your required metric cable size, cable length, lug hole size, terminal type, color, quantity and application. Our team will provide technical support, sample options and fast quotation for your battery cable project.
Contact Wubai Cable Wire for 25mm² battery cable, 35mm² battery cable, pure copper battery cable with lugs, UPS battery cable, inverter battery cable and solar battery cable solutions.










