Custom Pure Copper Battery Cable with Lugs
Custom Pure Copper Battery Cable with Lugs is a flexible and high-conductivity DC battery cable designed for UPS systems, inverters, solar battery banks, marine batteries, car batteries, trucks, RVs and other battery power connection applications.
The cable is made with fully annealed bare stranded copper and 99.9% stranded bare copper conductor, providing stable conductivity, low electrical resistance and reliable current transmission. The cable can be supplied with crimped tin-plated copper lugs to ensure a secure battery terminal connection.
Key Features
- Pure copper battery cable for stable DC power transmission
- 99.9% stranded bare copper conductor with high conductivity and low resistance
- Custom battery cable with lugs for different battery connection projects
- Crimped tin-plated copper terminals for secure connection and anti-oxidation performance
- Red and black insulation colors for positive and negative battery wiring
- PVC or rubber insulation available according to application requirements
- Customized wire size, wire length and lug aperture available
- Suitable for UPS battery cable, inverter battery cable, solar battery cable, marine battery cable and RV battery cable
Applications
This custom pure copper battery cable with lugs is widely used for DC battery connection and battery power wiring:
- UPS battery wiring
- Inverter to battery connection
- Solar battery bank connection
- Energy storage battery connection
- Marine battery cable connection
- Car, truck and RV battery wiring
- DC power supply and battery power systems
Product Structure
| Conductor | Fully annealed bare stranded copper / 99.9% stranded bare copper |
| Insulation | PVC / rubber |
| Terminal Material | Tin-plated copper ring terminal |
| Lug Installation | Crimping |
| Insulation Color | Red, black |
| Wire Length | 20cm, 30cm, 40cm, 50cm, 60cm, 80cm, 100cm or customized |
Technical Data
| Product Name | Custom Pure Copper Battery Cable with Lugs |
| Popular Metric Size | 10mm², 16mm², 25mm², 35mm², 50mm² and customized |
| AWG Size | 8AWG, 6AWG, 4AWG, 2AWG, 1AWG, 1/0, 2/0, 3/0, 4/0 |
| Rated Voltage | 450/750V |
| Maximum Voltage | 600V Max |
| Operating Temperature | -50°C to 105°C |
| Lug Aperture | M6, M8, M10, 5/16 inch, 3/8 inch |
| Standards | RoHS, UL, ISO9001, SAE J-1127, GB/T 19666-2005, JB/T 8734.2-2006 |
| Customization | Cable size, cable length, insulation color and terminal hole size can be customized. |
SGT Automotive Battery Cable AWG Sizes
| AWG Size | Conductor Stranding | Nom. Insul. Thick. (in) | Nom. O.D. (in) | Approx LBS/MFT | SAE Spec |
|---|---|---|---|---|---|
| 6AWG | 37/.0260 | 0.060 | 0.305 | 137 | SAE J-1127 |
| 4AWG | 61/.0250 | 0.065 | 0.350 | 168 | SAE J-1127 |
| 2AWG | 133/.0218 | 0.065 | 0.440 | 258 | SAE J-1127 |
| 1AWG | 133/.0243 | 0.065 | 0.480 | 322 | SAE J-1127 |
| 1/0 AWG | 133/.0275 | 0.065 | 0.525 | 431 | SAE J-1127 |
| 2/0 AWG | 133/.0309 | 0.065 | 0.575 | 497 | SAE J-1127 |
| 3/0 AWG | 361/.0210 | 0.078 | 0.661 | 603 | SAE J-1127 |
| 4/0 AWG | 361/.0239 | 0.078 | 0.726 | 779 | SAE J-1127 |
Customized Battery Cable Service
We supply custom pure copper battery cable with lugs according to your project requirements. Cable size, cable length, insulation color, terminal type and lug hole size can be customized.
Please send us your required AWG size or mm² size, cable length, color, lug aperture, quantity and application. Our team will provide technical support, sample options and fast quotation for your battery cable project.
Contact Wubai Cable Wire for custom UPS battery cable, inverter battery cable, solar battery cable and marine battery cable solutions.
