Pure Copper Battery Connection Cable with Lugs
Pure Copper Battery Connection Cable with Lugs is a high-conductivity DC battery cable designed for UPS systems, inverters, solar battery banks, energy storage systems, marine batteries, vehicles, trucks and RV battery power connection.
This battery cable uses fully annealed bare stranded copper and 99.9% stranded bare copper conductor, providing excellent conductivity, low resistance and flexible installation. The cable can be supplied with crimped tin-plated copper lugs for secure and stable battery terminal connection.
Key Features
- Pure copper battery cable for stable DC power transmission
- High conductivity and low resistance with stranded bare copper conductor
- American Standard AWG sizes from 4/0 to 8AWG
- GB / metric mm² sizes from 10mm² to 95mm²
- Crimped tin-plated copper lugs for secure terminal connection
- M6, M8, M10, 5/16 inch and 3/8 inch lug holes available
- Red and black insulation colors for positive and negative battery wiring
- Customized cable length, wire size and lug aperture available
- Suitable for UPS battery cable, inverter battery cable, solar battery cable and energy storage cable
Applications
Our pure copper battery connection cable with lugs is suitable for different DC power and battery connection applications:
- UPS battery wiring
- Inverter to battery connection
- Solar battery bank connection
- Energy storage system battery connection
- Marine battery cable connection
- Car, truck and RV battery wiring
- DC power supply and battery power systems
Product Structure
| Conductor | Fully annealed bare stranded copper / 99.9% stranded bare copper |
| Insulation | PVC / rubber |
| Terminal Material | Tin-plated copper lug |
| Lug Installation | Crimping |
| Color | Red, black |
| Length | 30cm, 60cm, 100cm or customized |
Technical Data
| Product Name | Pure Copper Battery Connection Cable with Lugs |
| American Standard Size | 4/0, 3/0, 2/0, 1/0, 1AWG, 2AWG, 4AWG, 6AWG, 8AWG |
| GB / Metric Size | 10mm², 16mm², 25mm², 35mm², 50mm², 70mm², 95mm² |
| Rated Voltage | 450/750V |
| Maximum Voltage | 600V Max |
| Operating Temperature | -50°C to 105°C |
| Lug Aperture | M6, M8, M10, 5/16 inch, 3/8 inch |
| Standards | RoHS, UL, ISO9001, SAE J-1127, GB/T 19666-2005, JB/T 8734.2-2006 |
| Customization | Cable size, cable length, insulation color and terminal hole size can be customized. |
American Standard AWG Battery Cable Sizes
| AWG Size | Conductor Stranding | Nom. Insul. Thick. (in) | Nom. O.D. (in) | Approx LBS/MFT | SAE Spec |
|---|---|---|---|---|---|
| 8AWG | Customized | Customized | Customized | Customized | SAE J-1127 |
| 6AWG | 37/.0260 | 0.060 | 0.305 | 137 | SAE J-1127 |
| 4AWG | 61/.0250 | 0.065 | 0.350 | 168 | SAE J-1127 |
| 2AWG | 133/.0218 | 0.065 | 0.440 | 258 | SAE J-1127 |
| 1AWG | 133/.0243 | 0.065 | 0.480 | 322 | SAE J-1127 |
| 1/0 AWG | 133/.0275 | 0.065 | 0.525 | 431 | SAE J-1127 |
| 2/0 AWG | 133/.0309 | 0.065 | 0.575 | 497 | SAE J-1127 |
| 3/0 AWG | 361/.0210 | 0.078 | 0.661 | 603 | SAE J-1127 |
| 4/0 AWG | 361/.0239 | 0.078 | 0.726 | 779 | SAE J-1127 |
GB / Metric Battery Cable Sizes
| Metric Size | Application | Conductor | Insulation | Lug Options |
|---|---|---|---|---|
| 10mm² | Battery connection, inverter wiring, DC power cable | Pure copper | PVC / rubber | M6, M8, M10 |
| 16mm² | UPS battery cable, solar battery connection | Pure copper | PVC / rubber | M6, M8, M10 |
| 25mm² | Inverter battery cable, battery bank cable | Pure copper | PVC / rubber | M6, M8, M10 |
| 35mm² | Energy storage battery connection cable | Pure copper | PVC / rubber | M6, M8, M10 |
| 50mm² | Heavy duty DC battery cable | Pure copper | PVC / rubber | M6, M8, M10 |
| 70mm² | High current battery power connection | Pure copper | PVC / rubber | M6, M8, M10 |
| 95mm² | Heavy duty battery energy storage cable | Pure copper | PVC / rubber | M6, M8, M10 |
Customized Battery Cable with Lugs
We support custom pure copper battery cable with lugs according to your project requirements. Please send us the cable size, AWG size or mm² size, cable length, insulation color, lug hole size, terminal type and quantity.
Wubai Cable Wire can supply AWG battery cable with lugs, GB metric battery cable with lugs, UPS battery cable, inverter battery cable, solar battery cable and energy storage battery cable for different DC power projects.
Contact us today for samples, technical data or bulk quotation.








