Heavy Duty Copper Battery DC Cable
Heavy Duty Copper Battery DC Cable is used for battery systems, automotive battery circuits, starter circuits, battery ground circuits, DC power systems, energy storage systems, trucks, trailers and industrial power equipment. This battery cable is manufactured with flexible bare copper conductor to provide low resistance, stable conductivity and reliable DC power transmission.
Our heavy duty battery cable is suitable for applications that require strong current carrying performance and durable insulation. Red and black colors are commonly used for positive and negative battery circuits. PVC or XLPE insulation can be selected according to temperature, abrasion resistance and working environment requirements.
Product Features
- Heavy duty copper battery cable for DC power connection
- Flexible stranded copper conductor for stable conductivity
- Low resistance for reliable battery power transmission
- Red and black color options for battery circuit identification
- PVC insulation option with temperature rating up to 105°C
- XLPE insulation option with temperature rating up to 125°C
- Suitable for starter circuits, battery ground circuits and DC wiring
- Custom cable size, color, printing and packing available
Applications
- Battery systems
- Automotive battery cable
- Starter cable
- Battery ground cable
- DC power cable
- Energy storage systems
- Trucks, trailers and power equipment
- Industrial DC wiring
Construction
| Conductor | Bare copper conductor / flexible stranded copper |
| Insulation | PVC or XLPE |
| Color | Red, black or customized |
| Structure | Single core heavy duty battery DC cable without terminals |
| Printing | Custom cable printing available |
Technical Parameters
| Sectional Area | Core No. / Dia. | Overall Diameter | Reference Weight | Max. Conductor Resistance at 20°C | Capacity for Long Time Working Condition |
|---|---|---|---|---|---|
| 10mm² | 322/0.20 | 8.3mm | 146/237 KG/KM | 1.91 Ω/km | 75 |
| 16mm² | 513/0.20 | 9.9mm | 219/237 KG/KM | 1.16 Ω/km | 105 |
| 25mm² | 798/0.20 | 11.3mm | 314/335 KG/KM | 0.758 Ω/km | 135 |
| 35mm² | 1121/0.20 | 12.5mm | 419/442 KG/KM | 0.536 Ω/km | 170 |
| 50mm² | 1596/0.20 | 14.6mm | 583/615 KG/KM | 0.379 Ω/km | 215 |
| 70mm² | 2220/0.20 | 16.9mm | 798/839 KG/KM | 0.268 Ω/km | 265 |
| 95mm² | 2997/0.20 | 19.2mm | 1059/1111 KG/KM | 0.198 Ω/km | 325 |
Standards and Options
This heavy duty copper battery DC cable can be supplied according to SAE J-1127, Ford M1L-56A and Chrysler MS-3450 requirements depending on product type and customer specifications. SGT battery cable with PVC insulation is suitable for applications up to 105°C, while STX or SGX battery cable with XLPE insulation can be used where higher resistance to heat, abrasion and aging is required.
Why Choose Wubai Heavy Duty Battery Cable?
Wubai Cable Wire supplies heavy duty battery cable and copper battery DC cable for customers who need reliable battery cable, starter cable, battery ground cable and DC power cable solutions. We support metric sizes, AWG sizes, red and black colors, PVC or XLPE insulation, custom printing and bulk supply for project orders.
To get a quotation, please send us your required cable size, insulation type, color, length, standard and quantity. Our team will recommend suitable battery DC cable for your application.







