Custom Pure Copper Battery Cable Assembly with Copper Lugs
Custom Pure Copper Battery Cable Assembly with Copper Lugs is a reliable and flexible pure copper battery cable assembly designed for DC power connection in car batteries, UPS systems, inverters, solar battery banks, energy storage systems, marine batteries, trucks and RVs.
The cable is manufactured with 99.9% stranded bare copper conductor and high purity oxygen-free copper core, offering excellent conductivity, low resistance and stable current transmission. Each cable assembly can be supplied with crimped tin-plated copper lugs for secure battery terminal connection.
Key Features
- Pure copper battery cable assembly for reliable DC power transmission
- 99.9% stranded bare copper conductor with high conductivity and low resistance
- High purity oxygen-free copper core for stable electrical performance
- Crimped copper lugs for secure and durable battery terminal connection
- Tin-plated copper terminals for anti-oxidation and long service life
- PVC or rubber insulation available for different battery applications
- Red and black insulation colors for positive and negative battery wiring
- Customized cable size, cable length, lug hole size and terminal type available
Applications
This custom pure copper battery cable assembly with copper lugs is suitable for many DC battery connection applications:
- UPS battery cable assembly
- Inverter to battery connection
- Solar battery bank connection
- Energy storage battery connection
- Car battery and vehicle battery wiring
- Marine battery cable connection
- Truck, RV and DC power systems
Product Structure
| Conductor | 99.9% stranded bare copper / bare copper |
| Insulation | PVC / rubber |
| Terminal Material | Tin-plated copper lug |
| Lug Installation Method | Crimping |
| Color | Red, black or customized |
| Length | 20cm, 30cm, 40cm, 50cm, 60cm, 80cm, 100cm or customized |
Technical Data of Battery Cable Assembly
| Product Name | Custom Pure Copper Battery Cable Assembly with Copper Lugs |
| Popular Size | 10mm², 16mm², 25mm², 35mm², 50mm² |
| Optional Size | 1.5mm², 2.5mm², 4mm², 6mm², 10mm², 16mm², 25mm², 35mm², 50mm², 75mm² |
| Gauge | 8AWG, 6AWG, 4AWG, 2AWG, 1AWG |
| Rated Voltage | 450/750V |
| Rated Temperature | -40°C to 105°C |
| Lug Aperture | M6, M8, M10 or customized |
| Standards | UL758, SAE J-1127, GB/T 19666-2005, JB/T 8734.2-2006 |
| Customization | Cable size, cable length, insulation color, terminal type and lug hole size can be customized. |
Size of Battery DC Cables
| Size | Conductor Construction | Cable OD | Resistance at 20℃ | Rated Current at 30℃ | Rated Voltage | Weight of 100m |
|---|---|---|---|---|---|---|
| mm² | No. of Strand / mm | mm | Ω/km | A | V | kg |
| 1×1.5 | 13×0.41 | 3.2 | 12.1 | 24 | 450/750 | 2 |
| 1×2.5 | 19×0.41 | 4.1 | 7.41 | 32 | 450/750 | 3.05 |
| 1×4.0 | 19×0.52 | 4.8 | 4.61 | 42 | 450/750 | 4.6 |
| 1×6.0 | 19×0.64 | 5.3 | 3.08 | 55 | 450/750 | 6.7 |
| 1×10 | 49×0.52 | 6.8 | 1.83 | 75 | 450/750 | 12.9 |
| 1×16 | 49×0.64 | 8.1 | 1.15 | 105 | 450/750 | 18.6 |
| 1×25 | 98×0.58 | 10.2 | 0.727 | 138 | 450/750 | 30.6 |
| 1×35 | 212×0.45 | 11.7 | 0.524 | 170 | 450/750 | 37.1 |
| 1×50 | 304×0.45 | 13.9 | 0.387 | 215 | 450/750 | 54 |
| 1×75 | 189×0.68 | 16 | 0.268 | 265 | 450/750 | 82.4 |
Customized Battery Cable Assembly Service
We provide custom pure copper battery cable assembly with copper lugs according to different project requirements. Cable size, cable length, insulation color, terminal type, lug aperture and packaging can be customized.
Please send us your required wire size, cable length, lug hole size, terminal type, color, quantity and application. Our team will provide technical support, sample options and fast quotation for your battery cable assembly project.
Contact Wubai Cable Wire for pure copper battery cable assembly, DC battery cable with lugs, UPS battery cable, inverter battery cable and solar battery cable solutions.
